Pigs case trenching

PIG
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Pigs case trenching Aug 16, 2015 22:01:57 GMT -5 90GTVert, wolfbat3, and 3 more like this

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Post by PIG on Aug 16, 2015 22:01:57 GMT -5

I posted this up on another site, but figured I should do it here as well. I say this because, this is where I got most of my info to tackle this project, so thanks

Ok, So my S6 MKI race ( the one built by Athena ) was due for rings and a hone job. Whilst pulling it apart, bigger plans started running through my head and this happened...

I decided I wanted to trench/port match my cases. So some good old JB weld was used to back fill the case haves.

2010 Zuma
Stage6 r/t 95cc, Stage6 r/t crank, Stage6 95cc Big Bore Pipe,Trenched and Port Matched Cases, MVT DD19 Iggy, MXS Intake, Keihin 35mm, UNI air filter, 9-1 gear ratio, Malossi Overrange, Dr.Pulley HIT Clutch, Stage6 433 Clutch bell

2002 Zuma (Pre-Bug)
MXS Race 70cc, S6 R1400 Pipe, 28mm PWK, Doopler S1R Crank, S6 'Big Valve Intake' 11-1 gear ratio, Malossi Overrange

PIG
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Posts: 1,869

Pigs case trenching Aug 16, 2015 22:13:29 GMT -5 ryan_ott, Jwhood, and 1 more like this

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Post by PIG on Aug 16, 2015 22:13:29 GMT -5

After reading and studying pics from other members on here, I had good idea of what I wanted to do.

Just roughing the trench out

I forgot to mention I had decided not to reuse the MKI, and ordered a S6 MKII race and new Athena crank for this build. I had to wait a day or two before I could go any further till the cylinder showed up. BAM cylinder is here. Lol

2010 Zuma
Stage6 r/t 95cc, Stage6 r/t crank, Stage6 95cc Big Bore Pipe,Trenched and Port Matched Cases, MVT DD19 Iggy, MXS Intake, Keihin 35mm, UNI air filter, 9-1 gear ratio, Malossi Overrange, Dr.Pulley HIT Clutch, Stage6 433 Clutch bell

2002 Zuma (Pre-Bug)
MXS Race 70cc, S6 R1400 Pipe, 28mm PWK, Doopler S1R Crank, S6 'Big Valve Intake' 11-1 gear ratio, Malossi Overrange

PIG Scoot Pro Posts: 1,869	Pigs case trenching Aug 16, 2015 22:18:08 GMT -5 'O'Verse and ohhbuddy like this Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by PIG on Aug 16, 2015 22:18:08 GMT -5 The bearings and crank went in using the hot cold method Piston and cylinder installed
	2010 Zuma Stage6 r/t 95cc, Stage6 r/t crank, Stage6 95cc Big Bore Pipe,Trenched and Port Matched Cases, MVT DD19 Iggy, MXS Intake, Keihin 35mm, UNI air filter, 9-1 gear ratio, Malossi Overrange, Dr.Pulley HIT Clutch, Stage6 433 Clutch bell 2002 Zuma (Pre-Bug) MXS Race 70cc, S6 R1400 Pipe, 28mm PWK, Doopler S1R Crank, S6 'Big Valve Intake' 11-1 gear ratio, Malossi Overrange

iwiketuddlz Scootaholic! life is short...dig it Posts: 2,586 Location: Newton	Pigs case trenching Aug 16, 2015 22:23:45 GMT -5 via mobile ohhbuddy likes this Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by iwiketuddlz on Aug 16, 2015 22:23:45 GMT -5 Very nice bro!!! ... Man I want those wheels!!!!!
	94cc big evo complete kit....MVT premium ignition.squish .6mm Malossi Overrange variator... Stage6 rear pully.... 28mm Keihin..vforce reeds, 30mm stage6 intake, 1/2" billet spacer. 115main...48 pilot..... Handle conversion.... 11:1 ratio.... Top speed so far 77mph.... @ ...15k

90GTVert Administrator Posts: 41,617 Location: Preston, MD	Pigs case trenching Aug 16, 2015 22:47:45 GMT -5 ohhbuddy likes this Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by 90GTVert on Aug 16, 2015 22:47:45 GMT -5 Nice work. Thank you for sharing.
	Brent Life is better at high RPM.

190mech Scoot Master! Peace Pipes Posts: 8,469	Pigs case trenching Aug 17, 2015 3:32:13 GMT -5 ohhbuddy likes this Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by 190mech on Aug 17, 2015 3:32:13 GMT -5 Good work!!

PIG Scoot Pro Posts: 1,869	Pigs case trenching Aug 17, 2015 14:54:34 GMT -5 ohhbuddy likes this Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by PIG on Aug 17, 2015 14:54:34 GMT -5 Thanks guys.
	2010 Zuma Stage6 r/t 95cc, Stage6 r/t crank, Stage6 95cc Big Bore Pipe,Trenched and Port Matched Cases, MVT DD19 Iggy, MXS Intake, Keihin 35mm, UNI air filter, 9-1 gear ratio, Malossi Overrange, Dr.Pulley HIT Clutch, Stage6 433 Clutch bell 2002 Zuma (Pre-Bug) MXS Race 70cc, S6 R1400 Pipe, 28mm PWK, Doopler S1R Crank, S6 'Big Valve Intake' 11-1 gear ratio, Malossi Overrange

2TDave Scootaholic! Posts: 4,823 Location: Stuart, Florida	Pigs case trenching Aug 17, 2015 16:07:31 GMT -5 via the ProBoards App ohhbuddy likes this Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by 2TDave on Aug 17, 2015 16:07:31 GMT -5 Well done!
	'09 Strada RX8 Mods: To much to list anymore!

PIG
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Posts: 1,869

Pigs case trenching Aug 18, 2015 0:24:28 GMT -5 90GTVert, 190mech, and 3 more like this

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Post by PIG on Aug 18, 2015 0:24:28 GMT -5

It's back on the streets annoying people again

Last Edit: Aug 18, 2015 0:25:15 GMT -5 by PIG

2010 Zuma
Stage6 r/t 95cc, Stage6 r/t crank, Stage6 95cc Big Bore Pipe,Trenched and Port Matched Cases, MVT DD19 Iggy, MXS Intake, Keihin 35mm, UNI air filter, 9-1 gear ratio, Malossi Overrange, Dr.Pulley HIT Clutch, Stage6 433 Clutch bell

2002 Zuma (Pre-Bug)
MXS Race 70cc, S6 R1400 Pipe, 28mm PWK, Doopler S1R Crank, S6 'Big Valve Intake' 11-1 gear ratio, Malossi Overrange

Lucass2T Scootaholic! Posts: 3,830 Location: Eindhoven, Netherlands	Pigs case trenching Aug 18, 2015 0:27:42 GMT -5 moofus02 likes this Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by Lucass2T on Aug 18, 2015 0:27:42 GMT -5 soooo, when do we get a nice driving vid?
	1956 DKW RT250 1984 Suzuki TSW 50 1993 Yamaha Virago 535 1994 Yamaha Axis 1995 Volvo 850 T-5R 2000 Mazda Protege wagon

PIG
Scoot Pro

Posts: 1,869

Pigs case trenching Aug 18, 2015 0:57:59 GMT -5 via mobile moofus02 likes this

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Post by PIG on Aug 18, 2015 0:57:59 GMT -5

I'll get the go pro out one of these days and post a video. I'm working out some tuning issues right now, but I'll get it dialed in shortly. I bought the wrong plugs and never realized it till tonight. Had a BR9HS in it and it should have been a B9HS. I use a NGK resistor cap. I also bumped the timing up a little more. I find out tomorrow if it worked.

2010 Zuma
Stage6 r/t 95cc, Stage6 r/t crank, Stage6 95cc Big Bore Pipe,Trenched and Port Matched Cases, MVT DD19 Iggy, MXS Intake, Keihin 35mm, UNI air filter, 9-1 gear ratio, Malossi Overrange, Dr.Pulley HIT Clutch, Stage6 433 Clutch bell

2002 Zuma (Pre-Bug)
MXS Race 70cc, S6 R1400 Pipe, 28mm PWK, Doopler S1R Crank, S6 'Big Valve Intake' 11-1 gear ratio, Malossi Overrange

iwiketuddlz Scootaholic! life is short...dig it Posts: 2,586 Location: Newton	Pigs case trenching Aug 18, 2015 11:06:31 GMT -5 via mobile PIG likes this Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by iwiketuddlz on Aug 18, 2015 11:06:31 GMT -5 Wow!!! That looks good bro!!! Nice job...... I'll take two please....!!!!
	94cc big evo complete kit....MVT premium ignition.squish .6mm Malossi Overrange variator... Stage6 rear pully.... 28mm Keihin..vforce reeds, 30mm stage6 intake, 1/2" billet spacer. 115main...48 pilot..... Handle conversion.... 11:1 ratio.... Top speed so far 77mph.... @ ...15k

derbiman Scoot Pro Posts: 1,610 Location: Thurmont,Md	Pigs case trenching Aug 18, 2015 11:21:07 GMT -5 Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by derbiman on Aug 18, 2015 11:21:07 GMT -5 The R in the plug number means that it is a resistor plug meant to reduce interference in electronic equiptment such as radios. It should still work fine.
	1987 Derbi DS 50 (70 Metrakit,zen pipe,16:16 SHA,5000 rpm springs, 2.5 gram weights) 1999 Derbi Manhattan (70 Malossi sport kit, 19 PHBG,Leovince zx) 2001 Derbi Atlantis ( Malossi multivar variator ,Leovince SP3) 1998 Derbi Hunter (bone stock)

PIG
Scoot Pro

Posts: 1,869

Pigs case trenching Aug 18, 2015 11:31:33 GMT -5

Quote

Post by PIG on Aug 18, 2015 11:31:33 GMT -5

Aug 18, 2015 11:21:07 GMT -5 derbiman said:

The R in the plug number means that it is a resistor plug meant to reduce interference in electronic equiptment such as radios. It should still work fine.

Yes, but you don't want a resistor in the plug and the cap. One or the other

2010 Zuma
Stage6 r/t 95cc, Stage6 r/t crank, Stage6 95cc Big Bore Pipe,Trenched and Port Matched Cases, MVT DD19 Iggy, MXS Intake, Keihin 35mm, UNI air filter, 9-1 gear ratio, Malossi Overrange, Dr.Pulley HIT Clutch, Stage6 433 Clutch bell

2002 Zuma (Pre-Bug)
MXS Race 70cc, S6 R1400 Pipe, 28mm PWK, Doopler S1R Crank, S6 'Big Valve Intake' 11-1 gear ratio, Malossi Overrange

derbiman Scoot Pro Posts: 1,610 Location: Thurmont,Md	Pigs case trenching Aug 18, 2015 11:38:06 GMT -5 Quote Select Post Deselect Post Link to Post Member Give Gift Back to Top Post by derbiman on Aug 18, 2015 11:38:06 GMT -5 My cap is a resistor cap and I run a BR8HS plug. It runs fine. Does it cause any problems with the ignition if both are resistors?
	1987 Derbi DS 50 (70 Metrakit,zen pipe,16:16 SHA,5000 rpm springs, 2.5 gram weights) 1999 Derbi Manhattan (70 Malossi sport kit, 19 PHBG,Leovince zx) 2001 Derbi Atlantis ( Malossi multivar variator ,Leovince SP3) 1998 Derbi Hunter (bone stock)