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Post by scootmad on Sept 13, 2015 3:18:29 GMT -5
hey guys so new variator and boss come now all fitted back together  , the starter motor tuns over, and spins the flywheel but the sprag clutch won't catch can anyone tell me if i have missed a washer or if the clutch needs changing ?  |
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Post by 90GTVert on Sept 13, 2015 6:18:28 GMT -5
Sometimes they are a bit picky with spacing so if I have any issues I'll usually take it apart and move washers around till it works. Here's a diagram, but none of mine have ever had the wave washer.  |
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Post by scootmad on Sept 14, 2015 16:07:44 GMT -5
hey guys i rememberd before that when i first took this thing apart 3 metal things fell out of the sprag clutch when i first took everything off to change the variator. so im guessing that was the sprag barings. so i have orderd a new sprag clutch from scooter works great place that should be here in a day or so. i just hope that fixes the problem. |
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Post by scootmad on Sept 15, 2015 12:53:33 GMT -5
so today my starter clutch arrived or sprag clutch for some  i had a feeling this was messed up due to the weights falling out when i first took the bike apart so here is the new and the old notice no weights on the old one , bike fired up  |
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Post by scootmad on Sept 16, 2015 18:56:05 GMT -5
okay so scooter works pretty nice now , and very happy i was putting it back together tonight and i plugged in the headlight , so i thought lets check to see if they work, but when i turn the key, the dash now lights up once the headlight is plugged in but side lights nor headlight bulbs work so im thinking its eaither a bad fuse or someone has messed with the wiring at some point or something else. im not the best at electrical i hope someone can give me some insight as to what it could be, i have cleaned the contacts on the switch end, also the bulb end, what im gonna do tommrow is see if i can buy a screwdriver which will light up if current is running to the bulb |
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Post by iwiketuddlz on Sept 16, 2015 21:07:29 GMT -5
Is the battery charged? I didn't see you post a voltage? I dunno worth a shot..!!!
Braaaaap braaap
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Post by scootmad on Sept 17, 2015 17:07:10 GMT -5
hey i figred out today the bike woulden't have its lights turned on without it running lol XD. so i got the bike running today very happy . only problem is the batt was fully charged but when i turned it off the starter motor don't seem to have enough umph to get it started and the kick start is super hard. but i know now this bike is pretty good im gonna order a new starter motor. also the bike still leaks water so gonna have to take a look at that. but for the time being i have been stripping down a new pegout treckker 100cc i picked up. but thats for another thread. one of the bikes im keeping not sure if to keep the yamaha mbk nitro or the treckker 100cc |
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, the starter motor tuns over, and spins the flywheel but the sprag clutch won't catch can anyone tell me if i have missed a washer or if the clutch needs changing ?
i had a feeling this was messed up due to the weights falling out when i first took the bike apart so here is the new and the old 
