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Post by 90GTVert on Mar 9, 2020 8:19:15 GMT -5
1. Make sure nothing is sitting proud on that gouge. If anything is sticking up much above the rest of the cylinder mating surface, then you will probably need to deal with it to make sure you get a good seal. If the gouge itself turns out to be an issue, you would probably be able to fill it with JB Weld to fix it. As long as nothing is protruding very much, then it may be a non-issue. Pressure/leak test before it goes in (preferably before the CVT and stator stuff goes on) and you'll know for sure.
2. That's normal.
Sometimes they don't go easy, but it looks like you've got it where it needs to be.
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Post by Kenho21 on Mar 9, 2020 8:39:43 GMT -5
1. Make sure nothing is sitting proud on that gouge. If anything is sticking up much above the rest of the cylinder mating surface, then you will probably need to deal with it to make sure you get a good seal. If the gouge itself turns out to be an issue, you would probably be able to fill it with JB Weld to fix it. As long as nothing is protruding very much, then it may be a non-issue. Pressure/leak test before it goes in (preferably before the CVT and stator stuff goes on) and you'll know for sure. 2. That's normal. Sometimes they don't go easy, but it looks like you've got it where it needs to be. Man, Thanks for the speedy reply! That's exactly what I was thinking in regards to the gouge. I did sand it just a bit to take down anything that was proud and planned on doing the pressure test and applying JB Weld, if necessary. Glad I'm at least learning stuff in theory lol. I figured as much, but definitely want to cover all my bases as I move through this build. My first time doing a lot of this stuff. A little more than a year ago the most I'd ever done was set the valve lash on my Honda and my old Kymco Agility, so a lot of this is still somewhat intimidating to me. |
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Post by Kenho21 on Mar 16, 2020 19:57:03 GMT -5
So my degree wheel doesn’t fit inside inside of my case and the variator shaft doesn’t extend past the case. Is there a jerry-rigged solution aside from using a smaller degree wheel?
I’ve already printed the one Brent has on the site (thanks for coming through again Brent), but thought maybe there is an old school trick or something I’m not aware of to still be able to use my larger, more accurate wheel.
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Post by 190mech on Mar 16, 2020 20:06:31 GMT -5
Does your flywheel extend past the case?If so slap it on and drill your degree wheel to fit the fan screws,make spacers if needed too!  |
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Post by ryan_ott on Mar 16, 2020 20:30:12 GMT -5
The one Brent has made up has worked many times for me over the years. You’ll be close enough for rocket science.
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Post by Kenho21 on Mar 16, 2020 20:39:48 GMT -5
The one Brent has made up has worked many times for me over the years. You’ll be close enough for rocket science. Gonna have to take the edges down on this damn disc too. Super tight fit. Ended up using a PS4 game because who had CDs anymore lol. |
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Post by Zino on Mar 16, 2020 20:44:13 GMT -5
Cmon Ken you can give up the Cindi Lauper Cd
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Post by Kenho21 on Mar 16, 2020 20:53:26 GMT -5
Even after trimming edges down, I’m still rubbing somehow...  |
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Post by Kenho21 on Mar 16, 2020 21:11:54 GMT -5
I must have the world’s tiniest zuma cases. I’m gonna see if I can scale down the image and trim some more off the CD and get this to work tomorrow I guess. Hopefully the hardware store is still open and I’ll be able to find something that’ll allow my normal degree wheel to work though. It’s literally flush with the case, so I should only need like a half inch or so to make it work.
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Post by Zino on Mar 16, 2020 22:19:26 GMT -5
You could use Pvc pipe as a extension to the crank .
So you clear the case .
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Sum-azn-kid
Scoot Enthusiast
Posts: 183
Location: Hawaii
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Post by Sum-azn-kid on Mar 16, 2020 23:49:45 GMT -5
What crank did you end up going with?
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Post by Kenho21 on Mar 17, 2020 1:47:28 GMT -5
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Post by Kenho21 on Mar 17, 2020 1:49:50 GMT -5
You could use Pvc pipe as a extension to the crank . So you clear the case . I’m gonna run up to the hardware store tomorrow and see if I can find something like a female to male adapter to stick on the end and secure it to. I swear this bike has fought me in every way it can. Also spend time fighting myself half of the time as well. |
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Post by ryan_ott on Mar 17, 2020 5:30:02 GMT -5
Throw it on the flywheel side. As they print usually work just fine and try some card stock if you don’t have cd’s.
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Post by 90GTVert on Mar 17, 2020 6:52:43 GMT -5
The flywheel mounting should work.
If you don't want to do that, you can print to a slightly smaller scale and put it on anything relatively sturdy. As close as that is, you could probably chuck that thing in a drill (bolt-washer-disc-washer-nut) and sand it while spinning and get it small enough. Of course be careful if you do that. If that messes up the paper, then just get the disc to a size that works, reprint to a scale that matches the new disc size, and then you can stick it on the unused side of the disc.
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